Manufacturing process cycle documentation
Manufacturing process cycle documentation is established to record information of running process cycle time and analysis to reducing cycle time.
Manufacturing process cycle documentation and is concern documentations are prepared for the conducting manufacturing processes running data at the machine and processes to collection and analysis information, monitoring of cycle time of each production process to preparation of action plan for improvement of productivity and reduction of cycle time in manufacturing process. For manufacturing process cycle, team should frequently monitoring on the manufacturing process cycle to identify each process cycle and acquired time during working time, team are arranging analysis with total available time with single manufacturing process cycle to identify percentage of particular manufacturing process cycle time taken during time frame. The system is very important for the manufacturing to enhancement of productivity of manufacturing and reduction of costing and time to proper analysis on cycle time.
Manufacturing process cycle is conducted separately and documentation are maintained process wise and daily basis, manufacturing process cycle time analysis is conducted on monthly with full status of condition, to see whole month data is important to identify proper reasons and its variations in cycle time. Process cycle reporting are conducted by supervisors to frequently monitoring on activities and supervisors are responsible to recording information of each process cycle time and manner, overall manufacturing processes and its time frame is conducted by manufacturing concern managers and they are responsible to activities, records and improvement of each part of manufacturing. For the recording of each process cycle, supervisors are conducing process cycle record sheet, which is prepared by production manager for the performing cycle recording task, see picture below given as reference of process cycle record sheet for education purpose:
Manufacturing process cycle records are maintained and its proper analysis is very important, on base of the manpower management, cycle time reduction and other production activities are depends, when the manufacturing processes cycle times are conducted and proper actions are taken that process cycle records should needs to covered target level for the next time cycle time frame to achievement of minimum process timing, when the total manufacturing process cycle time is reduce that production is enhance automatically, the concept behind manufacturing process cycle recording is the increase production by reduction in manufacturing process cycle time when cycle time is reduce that costing of each product will be lower than previous, manpower utilization is automatically percentage will be raised, in sense of terms of manufacturing process cycle reduction enhancement overall growth of production process and company get the benefit from it.
On base of information data, some many technique for improvement once is immediate effective improvement that will be conducted on base of daily manufacturing process cycle report, some issues can be possible to immediate solve, when the production manager or works manager is conducting manufacturing process cycle time at day of end that see the information and go to root cause of time consume during the manufacturing activities, if the proper root cause identified and sources of causes are got by manager that possible to next day same process manufacturing cycle time will be reduce, this is the one option which is conducted if the minor faults, but generally when the whole month end on date all cycle time data is collected and analysis of various, trends and other details for identify root causes and identify solutions for reduce time.
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Process cycle record sheet
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