5S Audit Checklist for Production / Manufacturing area
1 | ARE ANY USED / UNWANTED INPUT MATERIALS LYING ON THE FLOOR?
|
2 | ARE TOOLS EASILY FOUND WHEN REQUIRED? ARE ANY TOOLS LYING IN FLOOR SPACE? |
3 | ARE ANY PARTS OF MACHINE (REPLACEMENT PARTS) &/OR SUPPORTING EQUIPMENTS LYING ON FLOOR |
4 | ARE UNNECESSARY PAPERS LYING IN AREA? |
5 | ARE ANY IN-PROCESS MATERIALS OCCUPYING UNEXPECTED SPACE?
|
6 | IS IDENTIFICATION PROVIDED ON EACH LOT FOUND IN THE AREA?
|
7 | IS STORAGE AREA PROPERLY MAINTAINED INCLUDING MATERIAL IDENTIFICATION
|
8 | ARE SOPs INCLUDING SAFETY INSTRUCTIONS PROVIDED NEAR EACH WORK AREA?
|
9 | IS PROCESS WASTE SHIFTED TO SCRAP STORAGE AREA OR LYING ON FLOOR?
|
10 | ARE DUSTBINS/ SPITOONS PROVIDED IN EACH AREA? ARE THOSE USED FOR WASTE ACCUMULATION OR STILL WASTES ARE THROWN ON FLOOR?
|
11 | ARE YELLOW LINES FOR AREA DEMARACATION MAINTAINED?
|
12 | IS IDENTIFICATION ON MACHINE & TOOLS MAINTAINED PROPERLY?
|
13 | SUFFICIENT AREA FOR MATERIAL STORAGE AND MOVEMENT AROUND MACHINES?
|
14 | FLOOR, CEILING, MACHINES TOOLS & VISUAL DISPLAYS FREE OF DIRT, OIL, and COBWEBS?
|
15 | IS SUFFICIENT LIGHTING & VENTILATION AVAILABLE IN ANY AREA?
|
16 | IS DAILY CLEANING / HOUSEKEEPING REGULARISED? WHAT IS THE VISUAL IMPACT?
|
17 | IS OIL / GREASE APPLIED FOR MACHINE / TOOLS NOT IN USE?
|
18 | DOES IT ENSURE NO UNNECESSARY SPILLAGE TO FLOOR?
|
19 | ARE NECESSARY SAFETY DEVICES AVAILABLE?
|
20 | ARE CONCERNED PERSONS USING THOSE?
|
21 | ARE ALL ELECTRICAL POINTS AND WIRES PROPERLY INSULATED?
|
22 | ARE REQUIRED SAFETY INSTRUCTIONS / PICTURES AVAIALABLE IN THE AREA?
|
23 | IS FLOOR MAINTAINED IN PROPER CONDITION i.e. FREE FROM ANY BUMPS, UNIFORMITY?
|
24 | ARE SAFETY GUARDS PROVIDED ON ALL MOVING / REVOLVING PARTS OF THE MACHINES?
|
25 | GENERAL CLEANLINESS LEVEL OF EXHAUST FANS, TUBE LIGHT FIXTURES etc.
|
5S Audit Checklist for Production Area / Process Manufacturing area’s Project Implementation, Each & every Front to bottom, Small to huge levels are covered to enhance Cleanness, increase productivity.